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Finally Finished: 1873 Sheriff’s Model in .251 TCR

Last year I needed a gun to test the new cartridge I was developing, .251 TCR. I had an Italian percussion version of the 1873, so I converted it to fire center-fire cartridges and chambered it for the new round. It had some issues and I really didn’t like the look of the cylinder, but it did the job. I always intended to finish it up properly, but never got around to it.

It’s actually a six shooter, but you need to leave an empty chamber under the hammer. I never liked the liners showing in the gaps where the percussion caps went originally; it looks make-shift and unfinished.

Another issues was ejecting the empty shells. I’d shortened the barrel to 3-1/2″ for test purposes, and since it was just a test gun I didn’t fit an ejector. Because of the way I was using it removing the cylinder to load and unload wasn’t too much a problem. Later when I looked at doing one I discovered the placement of the ejector housing made it hard to adapt it for the smaller caliber.

Since this is effectively what people call a ‘Sheriff’s Model’ and the extractor was going to be a pain, I did what Colt did and ground off the ejector housing. Now I can easily unload by poking out the empties with a rod. First issue fixed. Now for the big one; a bespoke cylinder. I actually started this in May, and it sat through the month of June on the lathe, half-finished. I finally decided it was time.

I finished the lathe work and got ready to cut the lock notches and decided to try something new. It’s a bloody big cylinder for six rounds of a .25-caliber cartridge; why not make it eight? I’ve never done an eight-shot cylinder before so I was a bit nervous, but I went for it. I will say, it’s a lot easier to locate eight notches than six. Just divide the cylinder into quarters and divide the quarters in half.

I really need to find a better way to make lock notches. I normally use a cut-off wheel in a Dremel (a Foredom, actually, but everyone knows what a Dremel is) but this makes rather over-size notches. This time I used a carbide bur, and it worked but they have a crude look to them. I guess I need to keep looking…

After the lock notches were cut I line-bored the cylnder, then cut the chambers and honed them. For this I used a 1/4″ tool-steel rod, and superglued a single layer of 1500-grit sandpaper to it. I mounted it in a hand-drill and went into the chambers with it. Rinse and repeat until everything is smooth and shiny.

This is the point where the pucker-factor went through the roof. I did not have an eight-shot cylinder to get some idea where to cut the ratchet to rotate the cylinder correctly, and didn’t know if I would need to replace the hand or if the stock one would do. I looked things over carefully and decided, ‘OK, about there…’ I took a deep breath before getting started, because if I screwed this up it would not be fixable, and hours of work would be down the drain.

I didn’t screw it up. I cut the ratchet and was easily able to adjust it to work correctly, and I didn’t need to change the stock hand. *Whew!* I polished the cylinder, then threw on a quick coat of Van’s Instant Blue. I’ll get around to rust-bluing it later.

Looking very dapper with it’s new, un-fluted cylinder.
A bit more svelte with the unused ejector housing removed.
Eight shots… well, seven really; I still need to leave the hammer down on an empty chamber for safety.

So the .251 TCR revolver is finally finished… for values of finished. Like, ‘It’s finished until I find a really sweet piece of wood/horn/antler to make cool grips.’ Or I come up with some other thing I just have to do, like lowering the hammer spur… Hmmm, lowering the hammer spur… For me a gun like this is not so much a thing as a process, but I can at least say this stage of the process is complete, and I’m happy with it.

Michael Tinker Pearce, 2 July 2020

Targets and Teachable Moments

Yesterday I packed up a bunch of guns and headed to Champion Arms bright and early to beat the crowds if possible. With only half of their lanes open there’s usually a waiting list to shoot, but yesterday wasn’t bad. Well… the wait wasn’t.

What was bad was that I’d been in such a rush to get out of the house I forgot my glasses, and since I don’t use them for driving I didn’t notice until I got to the range. Aside from driving I wear them full time, so shooting was going to be interesting, but my curiosity was piqued so I tried shooting without them. It was… interesting.

I started with the AR 9mm pistol, and with the Bushnell red dot mounted it was easy to hit at 25 yards, but the groups weren’t really good. Moving in to ten yards and running strings of double taps results were comparable; everything more or less where it should be, but a bit sloppy.

Then I tried my favorite carry revolver, my 3″ M1902 in .38 special. Uh oh. I couldn’t really see the front sight, and at seven yards rapid-fire groups were running 5-6″, but well centered. Double-taps were hitting pretty much centered but strung out 6-8″ vertically. Switching to my Colt Police Positive Special .32-20 results were similar, and I realized I was basically wasting time and ammo. Disappointed, I headed home.

Still, it was interesting and useful; it gave me an appreciation for what I can do if forced to shoot without my glasses. With the AR/red dot combo I did well enough out to 25 yards. With the revolvers my shooting was adequate at seven yards, but not terribly precise. I figure I would likely be able to defend myself adequately in most situations I might encounter… but I know I’d better not try for a ‘hostage shot’ at twenty feet. Having a realistic understanding of your limitations is important, and allows you to plan around those limits.

So, a teachable moment indeed.

27 June 2020:

This afternoon I headed back, with my glasses this time. I wanted to do some load and gun testing, but more importantly I just wanted to shoot. You know, for fun. Remember fun? It’s what we used to have prior to this year…

It being the weekend of course it was horribly busy. I put my name on the list and spent the next couple of hours, pleasantly enough, chatting with Chris from McCallen Tactical, some of the range staff and a couple other friendly folks also waiting for their turn. I also perused the shop and picked up some gun-cleaning supplies. Finally it was my turn, and I grabbed my stuff and headed to my freshly sanitized shooting position.

I’m not going to go into too many details, just captioned photos. Long winded captions of course; I’m still me.

I’ve finally gotten reloading dies for .30 Mauser, so time to free up some brass… It’s easier for me to shoot the C96 well than it is to shoot it fast; there’s a lot of muzzle-flip owing to the high bore-axis and powerful cartridge. This was one shot per second at seven yards. I’ve got more ammo on it’s way- 100 rounds was almost as cheap as a 100 pieces of brass, so I’ll just have to shoot some more. Uh, darn?
This little Hopkins & Allen .32 S&W is new to me, and for all that the double action trigger is awful it does put the bullets where you point it. I started at five yards, and the results were respectable given the trigger and tiny sights.
Moving back to seven yards and making an effort produced quite reasonable results. Both targets were shot with Remington factory loads. This little gun has some interesting mechanical features, so you can expect to be reading about it in some detail in the near future.
I decided to trot out Linda’s Colt Junior and have a go. With factory ammo it’s surprisingly accurate at five yards, and fun to shoot. No, the gun is not shooting low; this was due to an aiming error on my part. This target was shot using Magtech factory ammunition.
My 55 grain hand-loads at seven yards, one shot per second. Not too bad. I really like this little gun.
Firing at five yards with the Francotte velo-dog produced this rather decent group at five yards with the Magtech factory ammo. This gun is a hoot, and a lot of fun.
A less happy result with my 55gr. LFP load. The five torn-up shots were at seven yards. The five shots inside the ten ring were at five yards. They almost all key-holed; the Francotte really does not like these bullets. Disappointing.
This early Harrington & Richardson chambered in .38 S&W is also new to me, part of a trade that included the Hopkins & Allen above. This is not a model i have had good experiences with, but I cannot fault it’s accuracy at five yards. The double-action trigger is neither particularly good or bad, but it’s obviously serviceable.
The S&W Model 2 in .38 S&W shot as nicely as always at seven yards, but the chambers are rather sticky; need to address that. Of course there had to be a flyer, but at least you can feel reassured that I haven’t been replaced by an alien pod-person.
This H&R I am rather more pleased with. A Christmas present from my wife, it had been beautifully refinished by a previous owner. Nice results at seven yards; the trigger is quite smooth and not at all heavy, though the reset is so long I have to be very careful. With my big fat finger there almost isn’t room for it to reset.
Trying a new load for my .32-20 Colt Police Positive Special. This was double action at seven yards, once again with that ever-so-reassuring flyer. It makes pretty holes, and the drift to the right is all me. This load uses a 100gr reversed hollow-base wad cutter over 4.0gr. of Universal. From the Colt this makes a bit over 800 fps. and 145 ft./lbs. Not by any means a hot load, and it ought to make a good small game round.
Lastly I had a bunch of miscellaneous .251 TCR lying about, and decided to fire it off to recover the brass. I’m making a bespoke cylinder for this revolver so I’ll undoubtedly be wanting to reload specific rounds for it, so after the first few rounds I was pretty much just blazing away.

Well, there you have it, my weekend adventures and misadventures at the range. I gotta say, after all of this time it was nice just to shoot for pleasure. It’s been a long spring, and Lord only knows what the summer will bring.

Hang in there everyone, and I hope that you and yours stay safe.

Michael Tinker Pearce, 27 June 2020

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But That’s so… so Normal!

That was the reaction I got when my buddy that works at Champion Arms heard I was putting together an AR. Yeah, they know me too well…

In a recent post I detailed completing an 80% lower receiver. That being done it was time to decide exactly what I was going to build. Typically my main use for a rifle is hunting, and unless I get invited to an all-expense paid African safari I have rifles for that. I figured that maybe I’d go with a pistol build. Not an actual pistol, of course, but a short AR with a brace.

Let’s be honest here… the only people I’ve ever seen using a brace to stabilize an AR pistol were doing it to prove it works. Yes, the original ones were made to help people with only one good arm to shoot, but almost since Day 1 people used them as a stock, and eventually the ATF agreed that as long as you didn’t modify the device they couldn’t care less if you shoulder it. In practical terms this means people buy these braces to avoid the $200 fee for getting a tax stamp for a Short Barreled Rifle. If the ATF doesn’t have an issue with that, well then neither do I.

Woah, a complete upper for only $199! Thats… wait, is that a two-star rating?

Anyway, having established that I was going to make a pistol I needed to define what it was for. As I’ve already said I have rifles (and shotguns) for hunting. In addition to being a ‘man of a certain age’ and being of… ‘ample proportions,’ competing seriously is expensive and frankly of little interest to me these days. That pretty much leaves ‘home defense’ and fun. I’m good with that. Basically it’s a PDW (Personal Defense Weapon) in military terms; more than a pistol, but less than a carbine.

I live in suburbia, so home-defense is strictly a short-range proposition, and my house is tiny. The yard is big by neighborhood standards, which doesn’t mean it’s actually very big. Yeah, long range power isn’t really a thing for this, so a short barrel is a good idea. A short barrel limits my choice of calibers, because I think the rifle calibers perform poorly from short barrels and, more to the point they are LOUD. Pistol calibers are bad enough indoors… speaking of which I thought a ‘flash can’ would be a good idea. For those that don’t know this is a muzzle device that redirects the flash (and some of the noise) away from the user. It’s not a silencer; it doesn’t reduce the noise, it just makes some of it go away from you, and the idea of not being blinded by the flash in a darkened room has it’s appeal as well.

For short barrels the best readily available options are 9mm and .300 Blackout. The .300 is a lot more powerful than 9mm, which frankly isn’t required for the purpose, and it’s a lot more expensive than 9mm. Plus I already reload 9mm and am swimming in brass, so 9mm it is.

I was delighted to discover I could obtain a complete upper with flash can for $199 on sale. I was less delighted when I read the reviews… Um, no. Time to do some research… Foxtrot Mike Products 9mm uppers are highly recommended, and Primary Arms had one of FMP’s 5″ Glock-compatible M-lock upper with flash-can that looked tailor-made for my purpose. It was neither the cheapest nor most expensive option, but it looked the business and shortly it was winging it’s way to my door.

FMP recommends the Sylvan Glock Mag adapter for use with their uppers, so I snagged one of those too.

The SBa3 brace from SB Tactical is also well thought of, and I had fired guns that mounted them before, so that went into the basket too. Magpul for the grip, a Timney Impact single-stage trigger and ambidextrous safety, an Aero Precision lower parts kit, an Angstad 5.4ounce 9mm buffer… Soon parts were wizzing my way at the speed of USPS…

Timney Impact drop-in trigger. Very easy to install.

When parts arrived I fitted the pins etc. from the lower kit, then it was time to install the trigger. I’ve never done a ‘drop-in’ trigger of this sort, but it’s not rocket science and there are several good videos on Youtube. In a nutshell you drop it in the trigger well, line it up and pin it in place, then tighten two Allen-head screws to lock it down, and run two set-screws in on top of those to hold them. Easy-peasy, so naturally I didn’t do it that way.

I’d left some extra material in the trigger well, so using a flex-shaft tool with a carbide bur I slowly and carefully removed material until it fit and I could just barely run the pins through the housing. Now previously all of my AR trigger experience was with Milspec triggers. The Impact is a revelation. Travel is very short, it’s super-crisp and the reset is also very short. Timney claims it’s a 3.4 lbs. trigger, and I believe them. It’s fantastic. It’s way more trigger than a gun like this needs, but it’s not always about need, is it?

I won’t bother giving you a blow-by-blow of the assembly; it’s not difficult and there are plenty of how-tos online. Basically everything fit just as it should, and the Sylvan Magwell adapter was dead-simple to install. I did need to do a skosh of fitting to the lower receiver to get it to mate with the upper, but it was not a lengthy or painful process.

I researched magazines as well… but not well enough, perhaps. I ordered three clear polymer ETS 31-shot magazines from Gunmagwarehouse.com. These are pretty inexpensive and have good reviews overall, so of course as soon as I bought them a buddy who is deep into Three-Gun competition said they don’t hold up, and always crack sooner or later. They may be OK; those 3-Gun folks use their gear hard, and are far tougher on it than I’m likely to be. Nevertheless I’m going to buy three Glock mags just in case.

Last but not least I had a Bushnell TWRS-25 Red Dot to use as an optic, and bought a much-needed sight riser off of Amazon… and discovered I had hit the wrong button and ordered the 6″, which looked absolutely stupid with the stubby Bushnell sight. I almost ordered the correct one and thought, “Wait, I have a saw…” I cut it to the proper length and coated the exposed aluminum with some black lacquer I had on hand.

It’s basically done, though I am still waiting for the Magpul had-grip. Chris at McCallen Tactical gave me an A2 grip, so I could at least fully assemble it and test it. I played around with the idea of a flip-up magnifier, but they don’t seem to be an ideal solution, and on a short-range gun like this it seemed unnecessary.

Ain’t it cute?
OK, Maybe ‘cute’ is the wrong word, but it is certainly a handy little thing.

The Gun is 21″ overall, 24″ with the stock extended, and with a loaded 30-round magazine weighs just shy of six pounds.

I buggered up my back a bit, so no work today. Hell, it’s Father’s Day anyway, right? I figured the hardest part of heading to the range and testing it was the undoubtedly long wait to get a lane, and I could spend that in the car reading. I filled up the three magazines with some reloaded 124gr. 9mm, grabbed the earphones and headed out. Happily the gun just fits in my large range-bag.

So How’s it Shoot?

I researched carefully, got quality components and made sure all the bits would work and play well together, so naturally I assumed it wouldn’t work. I was not disappointed when it did work. Not a bobble the whole time. OK, there was one, but that was me; I’d failed to seat the magazine properly.

Sighting it in was an adventure. To start I ran a target out to ten yards and fired three shots. Blank paper. Not good. I reeled it in to 5 yards, and clover-leafed three shots 8 inches low and four inches left. Holy crap… I’d bore-sighted this optic on a carbine, and didn’t realize I’d had the sight dialed all the way down! After three adjustments I had elevation about where I wanted it, and ran the target out to twenty-five yards and adjusted POI to the right until hits were well centered. Good enough for now; I’ll refine that at the outdoor range later.

Twenty-five yards- standing/unsupported, center-hold, one shot per second. The flyers happened before I realized the riser had come a bit loose. Oops. I’d only had it finger tight. I cinched it down proper with a screw-driver, and things tightened right up.
Hmmm… had a bit of ammo left-over, so what’s a fella to do? Double-taps at ten yards of course!

I only took 90 rounds because I didn’t want to bugger my back further, and that’s a good thing… because I’d have kept shooting long past the point I should have quit. I certainly achieved the goal of making it fun! It is a ball to shoot. Mission accomplished.

Well… for now at least. I have no idea how long and well the hybrid-polymer lower will hold up. Reviews and indications are good; there is one fellow who torture-tested one with a .50 BMG upper and it held up… at least for as long as he could stand to shoot it. We’ll see. For now I’ll keep a close eye on it and see how it goes. It’s pretty cheap to replace it with a decent aluminum receiver, and at the first sign of trouble I will.

I like it. I like it a lot. If reliability continues this is going to be the new ‘nightstand gun,’ and I have no doubt I’ll be having plenty of fun playing with different loads, maybe add a light… hey, it’s Adult Lego, right? The possibilities are endless…

A happy father’s day indeed, and Happy fathers day to all of you.

Michael Tinker Pearce, 21 June 2020

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